MaterialSpecification
Chenab Engineering operates a fully equipped materials lab with state-of-the-art analysis equipment for cast metals and cast metal matrix composites. Our team employs rigorous testing protocols to minimize casting defects and maximize structural performance — from Gray Iron to high-alloy defence-grade steels.
Material Specification
We offers a superlative metal casting experience in an environment that is unparalleled by others. The goal is to applying practical concepts that will prepare them for a future in the manufacturing industry. To achieve this our lab is equipped with machinery, tooling, hardware, and software to help students design, produce and test a wide range of cast metals and cast metal matrix composites.This lab allows for the custom formulations of alloys. Our team use the following techniques to analyse these alloys, minimizing problems in casting defects and maximizing aesthetic qualities.
Material Specification
We offers a superlative metal casting experience in an environment that is unparalleled by others. The goal is to applying practical concepts that will prepare them for a future in the manufacturing industry. To achieve this our lab is equipped with machinery, tooling, hardware, and software to help students design, produce and test a wide range of cast metals and cast metal matrix composites.This lab allows for the custom formulations of alloys. Our team use the following techniques to analyse these alloys, minimizing problems in casting defects and maximizing aesthetic qualities.
| ASTM A48 Class | BS Grade | Test Bar Dia | N/mm² | kgf/mm² | tonn/in² |
|---|---|---|---|---|---|
| 21.80 | 150 | 30–32 mm | 150 | 15.3 | 9.7 |
| 26.09 | 180 | 30–32 mm | 180 | 16.4 | 11.7 |
| 31.95 | 220 | 30–32 mm | 220 | 22.4 | 14.2 |
| 37.68 | 260 | 30–32 mm | 260 | 26.5 | 16.8 |
| 43.55 | 300 | 30–32 mm | 300 | 30.6 | 19.4 |
| 50.72 | 350 | 30–32 mm | 350 | 35.7 | 22.7 |
| 57.97 | 400 | 30–32 mm | 400 | 40.8 | 25.9 |
| ASTM A536 Class | Tensile (N/mm²) | Tensile (kgf/mm²) | Tensile (lbf/in²) | Yield (N/mm²) | Yield (lbf/in²) | Elongation % |
|---|---|---|---|---|---|---|
| 60-40-18 | 414 | 42.2 | 60,000 | 276 | 40,000 | 18 |
| 65-45-12 | 448 | 45.7 | 65,000 | 310 | 45,000 | 12 |
| 80-55-06 | 552 | 56.2 | 80,000 | 379 | 55,000 | 6 |
| 100-70-03 | 689 | 70.3 | 100,000 | 483 | 70,000 | 3 |
| 120-90-02 | 827 | 84.4 | 120,000 | 621 | 80,000 | 2 |
| ASTM | AISI | C % | Si % | Mn % | Cr % | Ni % | Mo % | P Max | S Max | Yield (MPa) | Tensile (MPa) | Elong % | BHN | Charpy (J) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| — | 1015 | 0.13–0.18 | 0.4 | 0.3–0.6 | — | — | — | 0.04 | 0.05 | 270 | 450 | 25 | 120 | 90 |
| A-356 Cl.5 | 4118 | 0.18–0.23 | 0.15–0.35 | 0.70–0.90 | 0.40–0.60 | — | 0.08–0.15 | 0.035 | 0.04 | 450 | 650 | 12 | 180 | 40–50 |
| A-4879-Q | 4140 | 0.38–0.43 | 0.15–0.35 | 0.75–1.0 | 0.80–1.10 | — | 0.15–0.25 | 0.035 | 0.04 | 490 | 685 | 12 | 225 | 40–50 |
| A-217 CS | 5150 | 0.48–0.53 | 0.15–0.35 | 0.70–0.90 | 0.70–0.90 | — | — | 0.035 | 0.04 | 490 | 685 | 12 | 220 | 40–50 |
| — | 1335 | 0.33–0.38 | 0.15–0.35 | 1.6–1.9 | — | — | — | 0.035 | 0.04 | 440 | 685 | 25 | 200 | 40–50 |
| — | 50B40 | 0.38–0.43 | 0.15–0.35 | 0.75–1.0 | 0.40–0.60 | — | — | 0.035 | 0.04 | 460 | 785 | 22 | 220 | 40–50 |
| A-217 WC-4 | 8630 | 0.28–0.33 | 0.15–0.35 | 0.70–0.90 | 0.40–0.60 | 0.40–0.70 | 0.15–0.25 | 0.035 | 0.04 | 590 | 835 | 17 | 300 | 40–50 |
| ASTM | AISI | C % | Si % | Mn % | Cr % | Ni % | Mo % | P Max | S Max | Yield (MPa) | Tensile (MPa) | Elong % | BHN | Charpy (J/cm²) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| A-296 CF-20 | 302 | 0.15 Max | 1.0 | 2.0 | 17–19 | 8–10 | — | 0.045 | 0.03 | 196 | 490 | 50 | 160 | 80 |
| A-296 CF-8 | 304 | 0.08 | 1.0 | 2.0 | 18–20 | 8–12 | — | 0.045 | 0.03 | 245 | 490 | 40 | 140 | 100 |
| A-296 CA-15 | 410 | 0.15 | 1.0 | 1.0 | 11.5–13.5 | 0.5 Max | — | 0.045 | 0.03 | 490 | 690 | 30 | 185 | 70 |
| A-296 CH-20 | 309 | 0.20 | 1.0 | 2.0 | 22–24 | 12–15 | — | 0.045 | 0.03 | 350 | 590 | 30 | 190 | 40 |
| A-296 CF-8h | 316 | 0.08 | 1.0 | 2.0 | 16–18 | 10–14 | 2–3 | 0.045 | 0.03 | 245 | 590 | 50 | 160 | 100 |
| ASTM | AISI | C % | Si % | Mn % | Cr % | Ni % | Mo % | Other | P Max | S Max | Yield (MPa) | Tensile (MPa) | Elong % | BHN | Charpy (J/cm²) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| A-128 | — | 1.2 | 0.8 | 10.0 | 3.5 | — | — | Cu 1.0 | 0.05 | 0.05 | 400 | 850 | 35 | 210 | 260 |
| A-128 | — | 1.2 | 0.4 | 12.0 | — | — | — | — | 0.05 | 0.05 | 350 | 700 | 40 | 200 | 260 |
| A-128 E-2 | — | 1.2 | 0.4 | 12.0 | — | — | 2.0 | — | 0.05 | 0.05 | 400 | 900 | 30 | 220 | 260 |
| A-487 10-N | 4340 | 0.38–0.43 | 0.15–0.35 | 0.60–0.80 | 0.70–0.90 | 1.65–2.0 | 0.20–0.30 | — | 0.05 | 0.05 | 1100 | 1300 | 15 | 450 | 30 |
| ASTM | AISI | C % | Si % | Mn % | P Max | S Max | Yield (MPa) | Tensile (MPa) | Elong % | BHN | Charpy (J/cm²) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| — | 1015 | 0.13–0.18 | 0.4 | 0.3–0.6 | 0.04 | 0.05 | 270 | 450 | 25 | 120 | 90 |
| — | 1020 | 0.18–0.23 | 0.4 | 0.3–0.6 | 0.04 | 0.05 | 270 | 450 | 22 | 130 | 80 |
| A-148 80-50 | 1030 | 0.28–0.34 | 0.4 | 0.6–0.9 | 0.04 | 0.05 | 330 | 550 | 20 | 140 | 60 |
| A-148 90-60 | 1040 | 0.43–0.50 | 0.4 | 0.60–0.90 | 0.04 | 0.05 | 400 | 650 | 17 | 170 | 40 |
| A-148 105-85 | 1050 | 0.48–0.55 | 0.4 | 0.6–0.9 | 0.04 | 0.05 | 500 | 750 | 15 | 190 | 20 |
| A-148 120-95 | 1060 | 0.55–0.65 | 0.4 | 0.6–0.9 | 0.04 | 0.05 | 600 | 850 | 14 | 210 | 10 |
Gray Iron Castings
General Engineering · Machine Parts
BS 1452- Grades 150 to 400
- Tensile Strength 150–400 N/mm²
- Applications Pump Housings, Valve Bodies
- Casting Weight Up to 500 kg
Ductile Iron Castings
S.G. Iron · High Strength
ASTM A536- Grades 60-40-18 to 120-90-02
- Yield Strength 276–621 MPa
- Elongation 2% – 18%
- Applications Gearboxes, Automotive Parts
Low Alloy Steel
High Strength · Heat Treatable
ASTM A-487- Common Grades 4140, 4340, 8630
- Tensile Strength 685–1300 MPa
- Hardness (BHN) 180–450
- Applications Heavy Machinery, Gears
Stainless Steel
Corrosion Resistant
ASTM A-296- Common Grades 304, 316, 410
- Cr Content 11.5% – 24%
- Ni Content 0.5% – 15%
- Applications Pumps, Valves, Marine
Heat Resisting Steel
High Temperature Service
ASTM A-297- Common Grades 310, 309, 446
- Cr Content 22% – 27%
- Max Service Temp 1100°C
- Applications Furnace Parts, Kilns
Wear Resisting Steel
Manganese · High Strength
ASTM A-128- Mn Content 10% – 14%
- Impact Resistance 260 J/cm²
- Work Hardening Excellent
- Applications Crushers, Excavators
Carbon Steel
Plain Carbon · General Purpose
ASTM A-148- Common Grades 1015 – 1060
- Carbon Range 0.13% – 0.65%
- Tensile Strength 450–850 MPa
- Applications Structural, General Engg.
Custom Engineered
Designed to Your Specs
CUSTOM- Casting Process Sand / Investment
- Weight Range 1 kg – 2000 kg
- Machining CNC Capable
- Testing NDT Available
Foundry
Melting & Pouring
- FurnacesInduction 5 Ton
- Monthly Capacity200 Ton
- ProcessesGreen Sand, No-Bake
Heat Treatment
Annealing · Quenching
- Furnace TypeElectric/Gas
- Max Temp1200°C
- QuenchingOil/Water/Polymer
Machining
CNC & Conventional
- CNC Lathes8 Units
- VMC4 Units
- BoringUp to 2m
Testing
Quality Assurance
- Tensile Testing60 Ton
- HardnessBHN, Rockwell
- NDTUT, MPI, Dye Pen